|Crown blank neatly cut out by machine|
One key part needed was some old bullet cases, but it's taken until my short New Year break to be able to pop along to a local army surplus store to rummage around for some fired blank shells in various sizes. At the same time I bought some blank tiara/alice bands from a haberdashers which were going to form the base. However once I'd got home I realised they were too thin, too flexiable, and also I'd need to bolt parts onto them at right angles.
Faced with having to cut out a crown shape by hand didn't really fill me with excitement. I was debating between aluminium sheet and acyrlic, both are light, acyrlic was cheaper but I remembered the problems I had last time when cutting through a sheet. I used my trusty electric scrollsaw, very carefully taking my time to saw through so I got a neat straight line. When I finaly got to the end the heat of the blade had just re-welded the plastic together again! So, aluminium it would be.
I was going to order a sheet when on Saturday morning I was setting up at Greenwich and inspiration was setting up a few stalls away in the shape of 'The Shed Laser Co.' who make all sorts of things out of acyrlic! I remember chatting to Sarah who said she could cut anything to order, so I described what I wanted, got a quote, and was sorted!
Monday afternoon I spent drafting on the PC, then cutting out bits of paper trying to get the shape and sizes right, before emailing Sarah with the design - even down to having the holes so I didn't need to drill them out (and risk cracking the plastic while doing so.) Next Saturday morning I was at Greenwich she gave me the crown base, all neatly cut out! If I'd have done this by hand it wouldn't be anywhere near as neat, I'd have been hot and bothered, broken a few blades, and probably just put off doing it! If you want to do something like this too, and need some plastic 'printed' I know Sarah is in the market most weekends, and you can find 'Theshedlaserco' on facebook too! (I tried to put the link, but for somereason blogger doesn't want to!)
Hopefully there will be more on this head-dress/crown/head-art-installation in forthcoming blogs as i make up some more parts of it.